FDA 21 CFR Part 129 compliance, production run tracking, water testing logs, and full shift management — purpose-built for small bottling plants and food manufacturers who can't justify enterprise MES software.
Request a Demo ← All ProductsEnterprise MES (Manufacturing Execution Software) costs hundreds of thousands of dollars and takes months to implement. Small bottling plants and food manufacturers can't justify that — so they fall back on paper logs, whiteboard tracking, and spreadsheets cobbled together over years.
The result: incomplete FDA records, no real audit trail, and operators who can't quickly surface what happened on a given day. When an FDA inspection arrives, "we kept it on paper" is not the answer you want to give.
From startup checklist to daily summary email — the entire plant floor, in one app.
Startup and shutdown checklists, water testing logs, chain of custody, sanitizing records, and production run history — everything the FDA requires, captured automatically with timestamps and operator attribution.
Track every bottling run with lot number, operator, bottle size (5G / 1G), counts, and timestamps. Multi-run support lets you run multiple lines in a single shift without losing history.
Automated end-of-day summary emails with water meter consumption, production totals, and shift records. One-click PDF export ready for your QA binder or FDA audit file.
Interval-based water quality testing (pH, TDS, ORP, ozone, chlorine, coliform) with automatic alerts for out-of-spec readings and built-in coliform flagging that stops the line when it matters.
Track bottle inventory, culls, credits, sanitizing schedules, maintenance logs, and vector control records. Everything a production facility tracks, consolidated in one place.
Maintain an approved operator roster with per-shift and per-run assignment. Every action in the system is tied to a named operator — giving you the accountability trail FDA inspectors look for.
PlantManagerOS was built for and is currently running daily operations at Tropic Water LLC — a licensed FDA bottling facility in Lahaina, Hawaii. Every feature was validated against actual regulatory requirements and real floor workflows before a single line shipped. This isn't a generic compliance template. It's what a working plant actually needs.
PlantManagerOS is available for small bottling plants and food manufacturers. Reach out to talk through your facility's requirements and see if it's a fit.
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